Advanced Industrial Control PCB Design

I need a production-ready PCB that will sit at the heart of an advanced industrial automation and control system. The board must coordinate multiple high-speed sensor inputs, drive several actuator channels, and communicate reliably with a PLC over both Ethernet and RS-485. Because the application environment is electrically noisy, careful attention to EMI/EMC, differential pair routing, and galvanic isolation is essential. Scope of work • Translate my functional block diagram into a complete multi-layer schematic • Lay out the board for compact, high-integration placement while respecting creepage/clearance and thermal restraints • Provide a clean power architecture that supports 24 V industrial rails and generates the regulated logic rails with minimal ripple • Include protection features—TVS, fuses, reverse-polarity diodes—appropriate for factory floors • Deliver manufacturing-ready files: Gerbers, drill, pick-and-place, full BOM with manufacturer part numbers, and an annotated PDF schematic Acceptance criteria 1. Gerbers load in KiCad and Altium without errors 2. All differential pairs meet 100 Ω ±10 % impedance on the proposed stack-up 3. Power plane simulation shows <50 mV ripple at 3.3 V rail under 2 A load 4. Silkscreen, fiducials, and test-points pass DFM checks from JLCPCB and PCBWay Optional but welcome: 3D step model for enclosure fit and an interactive BOM viewer. I can supply the block diagram, I/O list, and preliminary component shortlist immediately, and I’m available for quick clarifications during your design iterations.